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Remove the air filter backplate as described in this chapter.

Detach all connectors located between the switch and the harly circuit. Inspect the tappet socket Figure 47 for pitting, scor- ing, galling or excessive wear.

Engine sprocket and pri- mary chain removal is not required. Clutch cable Make sure they are not kinked or chafed.

Harley Davidson service manuals for download, free!

Install the shift fork shaft Figure 45 so it passes through both shift forks and bottoms into the access cover. Shift fork pins 2. Make sure all loose debris or garley parts that could fall into the spark plug holes in the cylinder head are removed. This forces the adapter against the bearing inner race. Install the switch by reversing the removal steps.


Harley-Davidson XLH Sportster Service Manual

Replace corroded or damaged parts. Examine the cylinder studs for bending, sporteter or wear. Installation is the reverse of the preceding steps while noting the following.

If the neutral indicator lamp lights, the neutral switch or attached wire lead is faulty. If the free play is correct, go to Step 7. Match the lead with the col- ored tape on the wire.

Before using cleaning solvents, consider how they will be used and disposed of, particularly if they are not water-soluble. Remove the trim ring retaining screws Figurethen remove the trim ring.

Let it cool approximately ten seconds before operating it again. Rear exhaust cam gear 2. Unplug each electrical connector separately and check for a reduction in the current spoftster.

Third mainshaft gear Right crankcase half 8. Oil pump drive gear 3.

Harley-Davidson Iron – Owner’s Manual – Pages – PDF

On C and C models, remove the bolt and washer securing the rod assembly to the shift lever, then re- move the shift lever. Did no check engine light and no start conditions occur simultaneously?

Refer to the Evaporative Emissions Control System in this chapter to confirm the correct connection of each hose. Replace the element if it is damaged. Clutch spring cover Remove the two screws A, Figure 79 securing the end cover to the brush holder. Remove the quad ring A, Figure Press it in until the ring Figure is locked into both bearing race remover tools Figure If necessary, clean the element.


On models, remove mmanual spacer.

2016 Harley-Davidson Iron 883 — Owner’s Manual

Remove the pump cover O-ring Figure Repair or replace damaged wires as required. Check side clearance in several spots around the piston. By itself, this tool is used to remove the valve guides. This can cause serious engine damage. Inspect the bearing races in the left crankcase half Figure Reinstall the float bowl as described in Assembly in 8833 section.

Inspect the contact surface of each valve Figure 68 for burning.

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